Question:
We buy second hand componet(end product),and do the assessment
Based on the assessment, we find some parts that can be used after some job work and some which are scrap.
we then remove the usable parts, dress them up and sell it to the customer
_________________
SGRAJI
Answer:
hi
Your question was:
We buy second hand componet(end product),and do the assessment
Based on the assessment, we find some parts that can be used after some job work and some which are scrap.
we then remove the usable parts, dress them up and sell it to the customer
My answer :
Create a BOM, with all the possible components required in production of the material, the bom of the final product would look like.....
Second hand Product (which is procured from outside)..SAy SAP No.4000
:
:
:
Second hand Product (which is Assessed inhouse)..SAy SAP No. 2000
:
:
Part 1:::::::::::::::::::Part 2::::::::::::::::::Part 3
(SAP Mat No.1000) (SAP Mat No.1001) (SAP Mat No.1002)
: : :
: : :
Dress Matl (3000) Dress Matl (3001) Dress Matl (3002)
To dress part1 To dress part2 To dress part3
The first level contains the second hand component which is procured from outside, the second level contains the all possible parts that are found in the product 2000, i.e. 1000,1001,1002. Now the materials required to dress the usable parts are 3000, for dressing part 1000, 3001 for dressing part 1001 etc etc,.
Now the first, second product is externally procurred product and mark it as Externally procured material, while all the other products as internally produced i.e part 1, part2, part3.
Example :::: Now lets suppose you procure a second hand product 2000, and you find that part 1000, and part 1002 are usefull and part 1001 is srcap,
Then follow this now :
1A. Procure the second hand component 4000 using a purchase order
1. Create a Collective production order with the Material 2000, and with a work center called "Assessment" at the production order of material 2000, which would assess the second hand component purchased from outside. Then confirm the work center for qty 1 and time required for assessement.
Also issue the procured component 4000 to the production order 1200004.
Offcourse as in a collective order, production orders for materials 1000,1001,1002, will also be created.
Collective PO would look like this:
Material number.....................Order Number............Qty
2000.....................................1200004.......................1
1000........................................1200003................1
1001........................................1200002................1
1002........................................1200001................1
In case of assesment you find that the parts 1000, and part 1002 are usefull so then TECO or ClOSE Production order 1200002 for material 1001 as it has been scraped and that Production order is of no use.
3. Now go on to use Production orders (PO) 1200003 and 1200001, where you would just do dress of the parts, so these PO's will have Work centers Called ""Dressing"", which you would confirm for qty and time required for dressing.
You would also issue Dress Matl 3000 to dress PO 1200003 and dress material 3002 to dress Po 1200001.
4. Please where i will tell u how to calculate costs for the scenario
Reply please
Bye
_________________
ENJOY IN SAP
Answer:
Please send more destials, regarding costing.
how i can create production order for material 2000? since its external procured item..
_________________
SGRAJI
Answer:
As with all designs in SAP - there are many ways to skin cat.
A completely different solution could be: Use a process material.
the steps would be:
1. procure the component - norman MM procedure.
2. through1 order cylcle consume the component and produce the different parts to stock (as co-products and/or by products).Possibly adding a second operation for the dressing-up.
3. Alternativly the dressing up is done through a second order cycle (I am not too sure what dressing up means.)
Essentailly using a process material will prevent the need to manage many different orders. It will also allow a fair amount of flexibility as to how you can allocate the costs of the de-assembly process to the components.
Regards
Mark.
Answer:
Hi
Now see: follow the steps:
1. Note : Material 4000 is a FERT and Material 2000 is also a FERT (A copy of Material 4000)
2. You are going to procure 4000 from the market , here material 2000 is a copy of material 4000, for internal purpose for which u are making a production order so that you can issue material 4000 to the order created by using material 200. DO NOT CONFUSE BETWEEN MATERIAL 4000 and 2000, (2000 is for internal purpose and 4000 for external purpose and so that you can issue it to material 2000 )
3. Mark all the materials and components relevant to production and relevant to costing in BOM as well as in the order type dependant parameters.
4. When you would see the cost analysis, the analysis will show costing for (Actual and planned costs)
*The top order 1200004, the lower orders 1200003 and 1200001
*Since u have TECOéd 1200002, no actual and planned costs will be displayed.
The total costs of production are then settled to the material account or sales order account
_________________
ENJOY IN SAP
Answer:
Hi
Now see: follow the steps:
1. Note : Material 4000 is a FERT and Material 2000 is also a FERT (A copy of Material 4000)
2. You are going to procure 4000 from the market , here material 2000 is a copy of material 4000, for internal purpose for which u are making a production order so that you can issue material 4000 to the order created by using material 200. DO NOT CONFUSE BETWEEN MATERIAL 4000 and 2000, (2000 is for internal purpose and 4000 for external purpose and so that you can issue it to material 2000 )
3. Mark all the materials and components relevant to production and relevant to costing in BOM as well as in the order type dependant parameters.
4. When you would see the cost analysis, the analysis will show costing for (Actual and planned costs)
*The top order 1200004, the lower orders 1200003 and 1200001
*Since u have TECOéd 1200002, no actual and planned costs will be displayed.
The total costs of production are then settled to the material account or sales order account
Remember material 4000 is just for external procurement and material 2000 is the copy of material 4000, which is used for internal production.
Please reply
_________________
ENJOY IN SAP
Answer:
Hi mark,
can u please give me more details, regarding by (product and co - product) how it works in my case, i am basiclay intrested in selling componets by dismentaliing my second hand product.